Different types of wir straps
Different types of wir straps
There are different types of the assemblies, depending mostly on the device and application on which it is used. They include the standard wiring, reverse wiring, stereo relocation, amplifier integration, amplifier bypass, premium, and speaker adapter harness.
In the mainstream production of a painless wiring cords and cable harness assembly, several key factors must not be toyed with. These are considerations which must be attended to, and they include:
For a custom process, the peculiarities of the machine and device on which the group will work are absolutely necessary.
The cut and stripping requirements of the equipment kit ought to be determined and known.
Methods of testing the quality of the electrical items produced have to be standardized and reliable.
The main details of producing these products are as follows:
STEP 1
First, a circuit diagram is produced showing the various parts of the device requiring transport of electric signal, ready for the preparation and assembly. The wires are then cut to size using a special machine. After this is done, the wires are stripped to expose the core of the wire, usually metallic in nature. These will be fitted into the connector housings, also known as crimping.
STEP 2
Clamping of the wires is the next thing to be done, and this is done on a special workbench or pin board, according to the dictates of the specifications of the shackle. When this is done, the collection can be fastened with tapes, cable ties or clamps according to the specification. The cable components are then fitted with suitable protective sleeves, conduit, protective yarn or any form of insulation. The production process for the assembly is now complete, and it can be fitted directly into the device of use or packaged to be shipped.
STEP 3
The next stage would be the testing of the efficiency and functionality of the painless wire bands. This is done with the aid of a test board. The circuit diagram data have been previously programmed into the test board, and each of the primary wires can subsequently be tested individually or as a collection.
POINT TO NOTE
Despite the efforts at automating the process of harnessing, the most cost effective processes have been the manual ones. It is also possible to automate some parts like the cutting of wires, the crimping, and the soldering of wire ends, as well as partial plugging of wires into the connector housings.